A practical way for agencies and consultancies to forecast final cost and margin on fixed-price projects while there is still time to act.
Hourglass Editorial Team
Hourglass · 12 September 2026
A fixed-price project can look healthy right up to the point it becomes expensive. The fee is agreed, the team is busy, and the next milestone is approaching. Then someone notices that most of the budget has gone while much of the work remains. The useful question is not only how much have we spent? It is what will this project cost to finish at the current pace? That is a forecast you can update every week.
Record the agreed fee, the planned hours by role, and each role's internal cost rate. Include the delivery work that is easy to overlook: project management, reviews, rework, client meetings and handover. A £20,000 fee with £12,000 of planned delivery cost has a planned gross margin of 40%, calculated as (£20,000 − £12,000) ÷ £20,000.
Keep fee and cost separate. A billing rate tells you what you charge; a cost rate estimates what the work costs your firm. Confusing the two can make a project appear more profitable than it is.
At each weekly review, ask the delivery lead to estimate the hours still needed for every unfinished task. Multiply those hours by the expected cost rate of the person likely to do the work. Then calculate forecast cost at completion as cost already incurred plus estimated cost to finish, and forecast margin as (agreed fee − forecast cost at completion) ÷ agreed fee.
For example, imagine a £20,000 project with £7,000 of cost logged. The team estimates another £8,000 to finish. Forecast cost is £15,000 and forecast margin is 25%. The original 40% margin has already narrowed, even though the project has not exceeded its fee or deadline. That is the moment to investigate.
A straight-line estimate can help as a rough sense check: if 60% of the planned work is complete and 75% of the cost budget is gone, the original plan is unlikely to hold. But do not rely on timeline percentage alone. Projects often have uneven phases, and the last 20% may contain the hardest work.
Separate the causes before choosing a response:
More work than agreed: a new request, extra revisions or an expanded deliverable needs a scope decision.
More effort than expected: revisit the estimate and identify the tasks driving the difference.
Different staff mix: senior cover may raise cost even when total hours stay on plan.
Unrecorded work: late timesheets can make a forecast suddenly jump when the missing hours arrive.
The answer may be a change request, a different delivery approach, a reprioritised milestone or an honest client conversation. Simply asking the team to work faster rarely repairs an inaccurate scope or estimate.
Use a short, repeatable review: check logged time, confirm remaining work, update the cost to finish, and assign an owner to any action. Record the forecast each week. Its trend is often more revealing than a single red or amber status.
If the project is still profitable but drifting, you have options. If you wait until the budget is exhausted, your options narrow to absorbing the cost or creating a difficult surprise for the client.
Hourglass connects time entries, project budgets and profitability views, making it easier to spot budget pressure as work is logged, so a forecast that's drifting off plan is visible from the dashboard rather than discovered at month-end.
Weekly is a useful starting point for active projects. Increase the frequency near a major milestone or when the forecast changes quickly.
No. Budget burn shows what has already been used. Forecast cost at completion adds a fresh estimate of the work still required.
Start with a consistent estimated cost rate by role and document what it includes. Refine the rates later; a transparent estimate is more useful than ignoring cost altogether.
A forecast updated every week, not a final number at completion, so drifting margin gets caught while there's still time to act.
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